Why Pro-Pak® Outperforms the Competition in Distillation Efficiency and Cost

In the world of distillation, selecting the right column packing can significantly impact energy efficiency, column height, and overall system costs. At Performance Distillation Solutions®, we proudly offer Pro-Pak® Random 6MM, a standout performer when compared to structured and random packing options currently on the market.

Here’s why Pro-Pak® is the clear choice:

1. Industry-Leading Performance

Pro-Pak® offers a High Efficiency Transfer Point (HETP) of just 3 inches—the best in its class. This means a Pro-Pak® column requires significantly less height (only 12 feet on average) to achieve the same number of theoretical stages as its competitors. In comparison:

  • Montz Structured: 4” HETP / 16’ bed height

  • Raschig Super Ring® #0.3: 10” HETP / 42’ bed height

  • Raschig Ring 6MM: 12” HETP / 50’ bed height

  • NEXRING™ #0.6: 13” HETP / 54’ bed height

The reduced bed height with Pro-Pak® translates directly to lower construction and operating costs.

2. Superior Energy Efficiency

Pro-Pak® earns a full 5-star energy efficiency rating. This level of performance ensures minimized energy consumption across your separation processes—critical in reducing long-term operating costs and environmental impact.

Competitors like Raschig Super Ring®, Raschig Ring, and NEXRING™ fall significantly behind with much lower energy efficiency, as reflected in the chart.

3. Lower Total Cost of Ownership

When it comes to capital investment, Pro-Pak® is the most economical choice. With a total cost of $17,420, including column and packing costs, it significantly undercuts every competitor:

  • Montz Structured: $25,545

  • Raschig Super Ring®: $43,454

  • Raschig Ring: $50,988

  • NEXRING™: $60,692

Despite outperforming on key technical metrics, Pro-Pak® still manages to keep your upfront investment low.

4. Material Versatility and Compatibility

Pro-Pak® is available in nine different metal alloys, making it adaptable to a wide range of chemical compatibilities and operating conditions. It’s ideally suited for column diameters from 1″ to 18″, offering flexibility across both pilot and production scales.

Conclusion: The Smarter Choice for Efficient Distillation

Whether you’re optimizing a new column or retrofitting an existing system, Pro-Pak® delivers exceptional performance, compact design, and unmatched value. With reduced column height, energy savings, and broad material compatibility, Pro-Pak® helps you lower your operational costs while maximizing output.

Ready to see what Pro-Pak® can do for your process? Contact us to speak with a distillation specialist today.